Mechanical workshop services at the Faculty of Science

This is a core facility that covers the faculty’s needs for mechanical workshop services and that offers professional competencies in mechanical design, construction and manufacturing.

The core facility comprises the mechanical workshop at AlbaNova (run jointly by the Fysikum and KTH), located in Albano and the supporting workshop at the Department of Geological Sciences (IGV), located in Frescati. The core facility offers a high level of expertise and services in mechanical construction and manufacturing. The workshops can undertake both large and small scale tasks in mechanical construction and manufacturing. A more detailed description of the two workshops can be found on their individual web pages (see below).

To facilitate transports of both personal and equipment the core facility have access to a van (ABT e-Caddy). This means that the workshops are very flexible and tasks that require the presence of workshop staff or transport of relatively large equipment can be undertaken with a short notice.

 

How to proceed

Independent of the character of the mechanical service required the first thing to do is to contact the workshop. This is done by contacting Tomas Eneroth at the AlbaNova workshop, who is responsible to coordinate the Faculty’s needs for workshop services as well as being the workshop contact person for departments at the Faculty. Before any manufacturing can start an order form has to be completed  Order form, Mechanical Workshop (198 Kb) and sent via e-mail to Tomas Eneroth. Important to note here is that the workshop will not charge for their services until a signed order form has been submitted. Don’t hesitate to contact the workshop if you need any kind of help or support when placing the order or if there is something that needs to be handled during the manufacturing process.

More or less every new commitment is a new challenge for the mechanical workshops at the Faculty. Good communication is therefore of utmost importance for an efficient manufacturing process. This is especially important in the first contacts with the workshop when the process is initiated and defined. Since every job is unique the time required to accomplish a workshop order has to be an estimate and fixed quotes are therefore very difficult to provide. Well prepared and well documented orders will facilitate a more precise time and cost estimate of the manufacturing. The lead times can also vary over time depending on the work load on the workshop. It is therefore essential to contact the workshop in time to ensure that you can get the help you need within the time frame of the project. This is especially important if there is a hard deadline for the project (planed beam times, container projects with a fixed departure date, etc.) where an early dialog between the two parts is essential to create the best conditions for the workshop to complete the manufacturing in the agreed time frame. Involving the workshop at an early stage will also give the workshop a possibility to influence the design and construction and streamline the manufacturing; hence, always contact the workshop as soon as you know that you will need their services even if the project is in its early stage.

Workflow in a mechanical workshop

In brief a typical workflow for the manufacturing process in the mechanical workshop (W) looks as follows:

  • You: Contact via email or phone
  • You and W: Initial discussions
  • You: Send in order form
  • You and/or W: Prepare drawings (2D and/or 3D)
  • W: Order material (if necessary)
  • W: Prototype manufacturing
  • You and W: Test of the prototype
  • W:Adjust/modify the prototype
  • W: Manufacturing
  • W: Delivery
  • W: Invoicing (link, see details here)

Checklist

The mechanical workshop is often very busy and in order to rationalize the manufacturing process (and shorten the lead time) there are a few things to consider before approaching the mechanical workshop.

  • Provide as much information and documentation as possible with the order.
  • Check what standard materials and dimensions are available and if they are suitable for your project.
  • Check which dimensions are critical and which are not.
 

According to the Faculty decision, the hourly rate is SEK 850. For orders coming from departments at the Faculty of Science the hourly rate will be subsidized with SEK 300 by the Faculty (i.e. the net rate for the ordering department/project will be SEK 550). The department/project will be invoiced the full amount, and has to clear the subsidy with the Faculty.

Procedure how to acquire subsidized hourly rate at the mechanical workshops at IGV and AlbaNova

The ordering department that is entitled to the subsidy of SEK 300 per hour must make a journal voucher in Raindance and send it to department No. 400 (for details see below). The ordering department attaches documentation, i.e. the invoice from the IGV or AlbaNova workshop, where it appears how many hours they want compensation for.

The faculty’s account string is:

Department No: 400
Project No: 4940082
Activity: 30400
Cost carrier: 999999
General ledger account: 5281
Send/circulate the journal voucher to: Anders Jigin

 

 

 

Contact Tomas Eneroth at Fysikum to place an order or for consultation before placing an order at the workshop. Fill in the order form and send by e-mail to Tomas.

The Mechanical workshop at AlbaNova

Hannes Alfvéns Väg 13
Contact: Tomas Eneroth
Phone: (08) 5537 86 78
Web: Technical Division - Mechanics - Department of Physics (su.se)

The Mechanical workshop at the Department of Geological Sciences (IGV)

Svante Arrhenius väg 6A
Contact: Draupnir Einarsson
Phone: (08) 16 47 62 / 076 860 59 98
Web: Mekanisk verkstad - Institutionen för geologiska vetenskaper

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